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Caring for an Exposed Screen

Thursday, August 30, 2018
 
It's important to take care of your exposed screen so that it can last for multiple print runs. With proper care, you should be able to use your screen again and again until you're ready to have it washed off and a new design exposed. Read on for a list of rules and advice on taking care of your exposed screen:
  • Never let ink dry in your mesh. Once ink has dried it can be almost impossible to remove, especially if you want to keep your emulsion intact. Sometimes a jet wash will remove some of the ink but this will damage your emulsion. Usually, if ink dries in the screen it will cause a permanent blockage and might need to be re-meshed. Opaque inks and metallic inks tend to dry a little faster than standard screen printing inks.

  • Keep a bucket of cold water and a soft car sponge with you whilst you work. This helps to prevent any ink drying in the screen. After a print run or when pausing from printing for a tea break or to organise your next prints, wring out the sponge and gently wipe over the mesh on both sides. You should see the ink leaving the design and light should start to show through. At this stage don't worry about cleaning the taped edges of the screen. This way, your mesh stays clean but you don't have to re-register your frame or wait for ages for the screen to dry. This is particularly useful when printing with hinge clamps or a vacuum bed.

  • Clean your screen with cold water using a garden hose or shower hose. You don't need a pressure hose - this could damage the emulsion. Don't use any cleaners or chemicals.
  • Use only soft sponges to clean your screen. Don't use brushes. Use separate sponges so they do not become contaminated with other chemicals and solutions that could damage your emulsion. 
  • Take off the tape after each print run. Usually, we need to tape the edges of our screen to cover up areas of open mesh. Occasionally, we also may tape over areas of the design. It's important that this tape doesn't stay on for too long as it gets harder and harder to remove. It's best to gently remove the tape after each print run or at the end of the day.
  • Keep your screen away from any sharp corners or objects as they can pierce the mesh. 
  • Sometimes pinholes may appear in your screen. The emulsion can wear and little holes can appear that may let ink through to your print. If this happens, the holes can be easily filled with sensitised emulsion or screen filler. Just paint a small patch over the hole and leave to dry.

  • Store your screen out of strong sunlight. Occasionally, emulsion can super-harden if exposed to too much light. This makes the emulsion almost impossible to remove which can be frustrating when you're ready for your next design.
  • Use only suitable inks: pre-mixed screen printing inks such as Speedball Fabric Ink, Speedball Acrylic Ink or Permaset can be used straight out of the pot. If you want to print with acrylic paint you'll need make a mix that is at least 50% screen printing medium. 
For more information on our exposed screen service, click here